Hydrogen-Powered Aviation

Cranfield Aerospace Solutions is charting the flightpath to cleaner skies by delivering zero emissions aircraft and propulsion technology.

Scalable Hydrogen Fuel Cell Propulsion Technology

We are developing a world-leading hydrogen fuel cell drivetrain technology that will be a safe, certifiable, and commercially viable solution for the aviation market. We have achieved a “miracle of packaging” that underscores the feasibility of hydrogen-electric propulsion systems for aircraft:

  • Successfully designed the integration of the hydrogen fuel cell system (HFCS) and electric propulsion unit (EPU) within the nacelle of the Islander aircraft
  • The packaged solution will produce 110% of the power of the engine it is replacing
  • The thermal management solution is sized to remove 100% of the waste heat from the system
  • All zones within the nacelle and the entire aircraft have been classified for hydrogen and electrical equipment presence. Safe solutions for detecting hydrogen leakage and ensuring proper ventilation have been implemented

We can adapt our technology to multiple aircraft applications with our proven aircraft and systems integration capabilities – including passenger aircraft, cargo UAVs, eVTOLs and APU applications.

The Hydrogen-Powered Islander

Hydrogen Solutions Aircraft Aerospace

Hydrogen Fuel Tanks: 700 bar gaseous

Hydrogen Fuel Distribution System: pipework & devices to distribute hydrogen fuel from tank to fuel cell

Propellors: conventional, 3-blade, variable pitch, max RPM 2300

240kW hydrogen fuel cell system in each nacelle, including fuel cell stacks, balance of plant and control unit

Human Machine Interface: modified controls & displays in the cockpit

Thermal Management System: one per nacelle; advanced heat exchanger, providing integrated liquid cooling for HFCS, EPU & PDS

220kW electric propulsion units in each nacelle; motor + inverter-controllers

PDS (Power Distribution System)

Hydrogen Solutions Aircraft Aerospace

220kW electric propulsion units in each nacelle; motor + inverter-controllers

PDS (Power Distribution System)

Thermal Management System: one per nacelle; advanced heat exchanger, providing integrated liquid cooling for HFCS, EPU & PDS

Human Machine Interface: modified controls & displays in the cockpit

Propellors: conventional, 3-blade, variable pitch, max RPM 2300

250kW hydrogen fuel cell system in each nacelle, including fuel cell stacks, balance of plant and control unit

Hydrogen Fuel Tanks: 350 bar gaseous

Hydrogen Fuel Distribution System: pipework & devices to distribute hydrogen fuel from tank to fuel cell

Sub-regional Aircraft Applications

Application on existing aircraft that are simple to modify and commercially viable for short flights.

Hydrogen powered Britten Norman Islander aircraft
Project Fresson

The conversion of a Britten-Norman Islander 9-seat aircraft from conventional fossil fuel to that of gaseous hydrogen propulsion. This development is set to deliver the world’s first fully certified, truly green, passenger-carrying aircraft using hydrogen fuel cell technology.

Over 100 Letters of Intent from operators who intend to bring the hydrogen Islander into their operations: Skybus, Evia Aero, Air New Zealand, Stratus 9, Torres Strait Air.

About Us

Supplemental Type Certificate for the modification to be certified by 2026 with entry into passenger service from 2027.

Drives regulation required to certify hydrogen technology on aircraft, in airports and in maintenance organisations, kickstarting the Zero Emissions Age of aviation.

Project Fresson is partly grant-funded by the Aerospace Technology Institute

Aerospace Technology Institute

Adapting our Hydrogen Technology to Developing Platforms

The CAeS hydrogen powertrain can be adapted to suit the requirements of other development platforms – cargo UAVs, seaplanes and amphibious aircraft, eVTOLs, etc. Combining our aircraft integration capabilities and regulatory approvals, we can work with platform developers and OEMs to find the right configuration to suit their needs.

hydrogen powered cargo drone technology

125kW – 500kW Cargo Drones

Zero emissions & Low noise

APU Applications

APUs contribute 20% of all aircraft ground emissions & 10% of all airport emissions.

APU-technology

The CAeS hydrogen fuel cell system technology can be adapted into a hydrogen-powered retrofittable APU.

  • Helps solve emission reduction requirements for airports and aircraft
  • Some airports have banned use of APUs, mandating stands for electrical power, increasing electrical load at the airport
  • A zero emissions, retrofittable APU presents an opportunity for airlines to benefit from zero emissions technology far ahead of the first large hydrogen powered aircraft
  • Fuel cells produce no Nitrogen oxides (Nox), a pollutant harmful to health at ground level
  • Our 125kW – 600kW fuel cell systems can be applied to every APU application on the market

The large hydrogen-powered aircraft of the future will all need a hydrogen-powered APU. The development of a retrofittable solution now represents a powerful step in maturing this technology

Clean Sheet Aircraft Applications

Invest in future hydrogen aircraft

Retrofitting aircraft with hydrogen propulsion technology is a perfect first step, the right market entry approach and a critical enabler for the aviation industry. But retrofit will only get you so far.

To fully realise the potential of the technology, the propulsion system & the aircraft need to be working in symbiosis – to be designed around each other.

Hydrogen propulsion technology has such a significant impact on airframe design, especially when moving to liquid storage, this will need to be drastically reconsidered airframe design.

Building on the learnings from our hydrogen fuel cell drive train developments and the decades of experience CAeS has in whole aircraft concept design, CAeS are committed to developing clean sheet, zero emissions aircraft for the future, serving the sub-regional and regional markets.